Silicone Oil Freeze Dryer for Batch Production
Ningbo Scientz Freeze Dryer Equipment Co., Ltd. is one of the most experienced manufacturers and suppliers of silicone oil freeze dryer for batch production in China. Please rest assured to wholesale high quality silicone oil freeze dryer for batch production made in China here from our factory. We also accept customized orders.
Key Features
Fully Automated Operation
The Batch Freeze Drying Machine integrates pre-freezing and drying in a single chamber, eliminating manual transfers. With 40-segment temperature programming and real-time PLC-PID control, it ensures consistent results while reducing labor costs by 30%.
Precision Temperature Control
Silicone oil circulation enables shelf temperature uniformity within ±1°C, critical for sensitive biologics like vaccines and enzymes. The split design between the drying chamber and condenser enhances ice capture efficiency, shortening drying cycles by up to 20%.
Compliance-Ready Configurations
Optional CIP/SIP (Clean-in-Place/Sterilize-in-Place) systems and O-RABS/Isolators meet EU GMP and FDA 21 CFR Part 11 standards. Remote monitoring via mobile APP and UFD data export further streamline validation processes.
Technical Specifications
|
SCIENTZ-S-(C/S) |
|||||||||||||
|
Nominal Area |
1 |
2 |
3 |
5 |
8 |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
|
|
Effective Shelf Area (m²) |
1.08 |
2.16 |
3.24 |
5.4 |
7.56 |
9.72 |
14.3 |
19.8 |
25.2 |
31.5 |
40.5 |
51.3 |
|
|
Maximum Ice Condensing Capacity (kg/batch) |
20 |
40 |
60 |
90 |
130 |
180 |
300 |
400 |
500 |
600 |
800 |
1000 |
|
|
Loading Capacity (Bottles) |
Ø16mm |
4100 |
8200 |
12300 |
20000 |
30700 |
38900 |
55800 |
76800 |
97700 |
122000 |
157000 |
199000 |
|
Ø22mm |
2100 |
4200 |
6300 |
11000 |
15700 |
19900 |
29500 |
40590 |
51600 |
64500 |
83000 |
105000 |
|
|
Tray Liquid Capacity (L) |
20 |
40 |
60 |
90 |
130 |
180 |
300 |
400 |
500 |
600 |
800 |
1000 |
|
|
Shelf Dimensions (mm) |
Width |
450 |
600 |
600 |
900 |
900 |
900 |
1200 |
1200 |
1200 |
1500 |
1500 |
1500 |
|
Length |
600 |
900 |
900 |
1200 |
1200 |
1200 |
1500 |
1500 |
1500 |
1500 |
1800 |
1800 |
|
|
Shelf Spacing (mm) |
90 |
||||||||||||
|
Number of Shelves |
4+1 |
4+1 |
6+1 |
5+1 |
7+1 |
9+1 |
8+1 |
11+1 |
14+1 |
14+1 |
15+1 |
19+1 |
|
|
Shelf Temperature Range (°C) |
-55~+80(No Load) |
||||||||||||
|
Shelf Temperature Uniformity (°C) |
±1.0(Post-Balancing) |
||||||||||||
|
Minimum Cold Trap Temperature (°C) |
≤-70(No Load) |
||||||||||||
|
Ultimate Vacuum (Pa) |
≤1(No Load) |
||||||||||||
|
Pure Steam Consumption (Optional S) (kg/h) |
60 |
100 |
130 |
150 |
200 |
230 |
280 |
320 |
380 |
380 |
450 |
640 |
|
|
Purified Water/Water for Injection (Optional C) (L/min) |
60 |
90 |
120 |
150 |
160 |
200 |
230 |
260 |
280 |
280 |
300 |
520 |
|
|
Cooling Water: ≤25°C, 0.15MPa (m³/hr) |
5 |
6 |
6 |
11 |
16 |
18 |
20 |
25 |
40 |
40 |
50 |
50 |
|
|
CIP/WIP: ≥65°C, 0.15MPa (L/min) |
60 |
80 |
90 |
100 |
120 |
150 |
180 |
210 |
250 |
260 |
280 |
300 |
|
|
Compressed Air: 0.6~1.0MPa (m³/min) |
0.1 |
||||||||||||
|
Defrost Water Consumption: ~65°C, 0.1MPa (kg/batch) |
200 |
270 |
300 |
400 |
1200 |
1300 |
1700 |
1900 |
2500 |
3000 |
3500 |
4000 |
|
|
Rated Power: 380V 50Hz (kW) |
9 |
12 |
21 |
24 |
44 |
58 |
75 |
104 |
125 |
134 |
174 |
210 |
|
|
Total Weight (T) |
1.8 |
2.5 |
3 |
4 |
6 |
7 |
10 |
12 |
13 |
15 |
20 |
25 |
|
|
Dimensions |
L(mm) |
2100 |
3200 |
3400 |
3800 |
5000 |
5800 |
6500 |
7400 |
8200 |
8500 |
9000 |
9400 |
|
W(mm) |
900 |
1200 |
1200 |
1500 |
1500 |
2000 |
2300 |
2300 |
2300 |
2600 |
2600 |
2600 |
|
|
H(mm) |
2000 |
2000 |
2400 |
2900 |
3000 |
3200 |
3400 |
3800 |
4000 |
4000 |
4100 |
4500 |
|
Applications
• Pharmaceuticals: Lyophilization of vaccines, antibiotics, and hormones with >99.5% activity retention.
• Food & Nutrition: Preserve texture and nutrients in coffee, seafood, and herbal extracts for extended shelf life.
• Biotechnology: Long-term storage of tissues, bacterial strains, and organs with reversible rehydration.
• Advanced Materials: Fabricate aerospace-grade ceramics and archaeological preservation materials.
Why Choose SCIENTZ-S(C/S)?
Proven Technology
Over 20 years of R&D expertise in freeze-drying systems.
Global Compliance
Meets GMP, ISO, and FDA standards for industrial applications.
End-to-End Support
Customizable configurations, 24/7 technical assistance, and on-site training.
Technical Support and Customization
Tailor your batch freeze drying machine with:
• Remote monitoring and fault alerts.
• Co-melting point testing modules.
• Multi-language interfaces for global operations.
• Energy-saving upgrades for sustainable production.
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