Batch Freeze Drying Machine
Ningbo Scientz Freeze Dryer Equipment Co., Ltd. is one of the most experienced manufacturers and suppliers of batch freeze drying machine in China. Please rest assured to wholesale high quality batch freeze drying machine made in China here from our factory. We also accept customized orders.
Key Features
High-Capacity Batch Processing
The SCIENTZ-S series supports batch freeze drying processes with a maximum ice capture capacity of 1,000 kg/batch (model SCIENTZ-S-50), enabling efficient large-scale production. Its modular design accommodates varying batch sizes, from pilot-scale (1.08 m² tray area) to industrial-scale (51.3 m² tray area).
Precision Temperature Control
Utilizing silicone oil circulation, the system achieves a temperature uniformity of ±1°C across trays (-55°C to +80°C). This ensures consistent sublimation and minimizes thermal stress on sensitive materials like vaccines or proteins.
Intelligent Automation
Equipped with a 7-inch color touchscreen, PLC, and PID control, the system offers 40 programmable temperature segments per recipe. Pre-installed lyophilization curves for common applications (e.g., pharmaceuticals, food) reduce setup time by 30%.
Energy Efficiency & Sustainability
With a -70°C cold trap and vacuum stability ≤1 Pa, the SCIENTZ-S minimizes drying cycles by 20–40% compared to conventional systems. Its CIP/SIP (Cleaning-in-Place/Sterilization-in-Place) optional modules further reduce water and energy consumption by 25%.
Technical Specifications
|
SCIENTZ-S-(C/S) |
|||||||||||||
|
Nominal Area |
1 |
2 |
3 |
5 |
8 |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
|
|
Effective Shelf Area (m²) |
1.08 |
2.16 |
3.24 |
5.4 |
7.56 |
9.72 |
14.3 |
19.8 |
25.2 |
31.5 |
40.5 |
51.3 |
|
|
Maximum Ice Condensing Capacity (kg/batch) |
20 |
40 |
60 |
90 |
130 |
180 |
300 |
400 |
500 |
600 |
800 |
1000 |
|
|
Loading Capacity (Bottles) |
Ø16mm |
4100 |
8200 |
12300 |
20000 |
30700 |
38900 |
55800 |
76800 |
97700 |
122000 |
157000 |
199000 |
|
Ø22mm |
2100 |
4200 |
6300 |
11000 |
15700 |
19900 |
29500 |
40590 |
51600 |
64500 |
83000 |
105000 |
|
|
Tray Liquid Capacity (L) |
20 |
40 |
60 |
90 |
130 |
180 |
300 |
400 |
500 |
600 |
800 |
1000 |
|
|
Shelf Dimensions (mm) |
Width |
450 |
600 |
600 |
900 |
900 |
900 |
1200 |
1200 |
1200 |
1500 |
1500 |
1500 |
|
Length |
600 |
900 |
900 |
1200 |
1200 |
1200 |
1500 |
1500 |
1500 |
1500 |
1800 |
1800 |
|
|
Shelf Spacing (mm) |
90 |
||||||||||||
|
Number of Shelves |
4+1 |
4+1 |
6+1 |
5+1 |
7+1 |
9+1 |
8+1 |
11+1 |
14+1 |
14+1 |
15+1 |
19+1 |
|
|
Shelf Temperature Range (°C) |
-55~+80(No Load) |
||||||||||||
|
Shelf Temperature Uniformity (°C) |
±1.0(Post-Balancing) |
||||||||||||
|
Minimum Cold Trap Temperature (°C) |
≤-70(No Load) |
||||||||||||
|
Ultimate Vacuum (Pa) |
≤1(No Load) |
||||||||||||
|
Pure Steam Consumption (Optional S) (kg/h) |
60 |
100 |
130 |
150 |
200 |
230 |
280 |
320 |
380 |
380 |
450 |
640 |
|
|
Purified Water/Water for Injection (Optional C) (L/min) |
60 |
90 |
120 |
150 |
160 |
200 |
230 |
260 |
280 |
280 |
300 |
520 |
|
|
Cooling Water: ≤25°C, 0.15MPa (m³/hr) |
5 |
6 |
6 |
11 |
16 |
18 |
20 |
25 |
40 |
40 |
50 |
50 |
|
|
CIP/WIP: ≥65°C, 0.15MPa (L/min) |
60 |
80 |
90 |
100 |
120 |
150 |
180 |
210 |
250 |
260 |
280 |
300 |
|
|
Compressed Air: 0.6~1.0MPa (m³/min) |
0.1 |
||||||||||||
|
Defrost Water Consumption: ~65°C, 0.1MPa (kg/batch) |
200 |
270 |
300 |
400 |
1200 |
1300 |
1700 |
1900 |
2500 |
3000 |
3500 |
4000 |
|
|
Rated Power: 380V 50Hz (kW) |
9 |
12 |
21 |
24 |
44 |
58 |
75 |
104 |
125 |
134 |
174 |
210 |
|
|
Total Weight (T) |
1.8 |
2.5 |
3 |
4 |
6 |
7 |
10 |
12 |
13 |
15 |
20 |
25 |
|
|
Dimensions |
L(mm) |
2100 |
3200 |
3400 |
3800 |
5000 |
5800 |
6500 |
7400 |
8200 |
8500 |
9000 |
9400 |
|
W(mm) |
900 |
1200 |
1200 |
1500 |
1500 |
2000 |
2300 |
2300 |
2300 |
2600 |
2600 |
2600 |
|
|
H(mm) |
2000 |
2000 |
2400 |
2900 |
3000 |
3200 |
3400 |
3800 |
4000 |
4000 |
4100 |
4500 |
|
Applications
• Pharmaceuticals: Lyophilization of vaccines (e.g., mRNA), antibiotics, and plasma derivatives with ≥98% activity retention.
• Food Science: Production of freeze-dried fruits (e.g., blueberries) with 97% vitamin C retention and rapid rehydration.
• Biotech: Long-term storage of stem cells and tissues with 95% post-rehydration viability.
• Advanced Materials: Synthesis of porous nanomaterials with 85% porosity for drug delivery systems.
Why Choose SCIENTZ-S (C/S)?
GMP Compliance
Optional O-RABS/ISOLATOR modules ensure sterile processing for pharmaceuticals.
Remote Monitoring
Real-time data access via PC or mobile app enhances operational flexibility.
Customization
Configurable with dry vacuum pumps, solvent recovery, or co-crystallization testers.
Technical Support and Customization
• Tailored Batch Freeze Drying Protocols: Collaborate with our engineers to optimize parameters (e.g., sublimation rates, residual moisture control) for your specific products.
• Global Service Network: 24/7 technical support, on-site installation, and maintenance services.
Hot Tags: batch freeze drying machine, China batch freeze drying machine manufacturers, suppliers, batch freeze drying process, freeze dryer harga, freeze dryer in pharmaceutical industry, used freeze dryer for sale, vacuum freeze dryer manufacturers, vial production freeze dryer
You Might Also Like
Send Inquiry